
The attractive aspect of cabochon cutting is that it so nicely accommodates
the
advanced lapidary as well as the beginner. You can make a cab as simple as
a rounded,
symmetrical shape or you can introduce all kinds of contemporary conceits
i.e., faceted
or flat plane areas, channels, plateaus, dimples, convex and concave
surface and even
such surface effects as frosting, roughing and contrasting.
It short, with cabochons there's something for everyone. Just as faceting focuses
essentially
on the transparent crystal, cabochon cutting emphasizes the color, texture and
surfaces
of opaque and, sometimes, translucent gem materials.
Like faceting, it's simple
and doesn't require very expensive equipment.

In cabochon cutting, the procedure consists essentially of (A) drawing or tracing
a shape on
a mineral flat (1/4" to 3/8" thick) and then (B) sawing
or abrading the flat to develop a
rough shape form.
Cutting cabochons
doesn't require a lot of training or skill. As the illustrations above
and below
show, once you have the basic shape (and it's often somewhat egg shaped) you merely:;
C) round off the dome to make a sort of egg shaped top (occasionally, some
cabbers
will apply a flat or convex top which is fine, too), and D) polish the stone.

The above descriptions pretty much describe the procedures that are following
for cutting or "cabbing."
The intricacies of the craft involve considerably
more. Before you even start cutting, you must saw the rough mineral specimens into
flat slabs to a thickness which usually runs 1/4"-1/2". Then the lapidary
will carefully inspect the
exposed surface of the cab shape so as to cut for
maximum use of texture, colors, form, etc. Once this is done, the planned shape
is cut into a flat (the periphery of the flat cab shape is referred to as the "girdle")
and the task of forming a shape is called "girdling" or "preforming."
This job is carried out with a diamond coated saw blade or by abrading
away the
surplus on a coarse grinding wheel. Such wheels are generally a special silicon
carbide or diamond coated disk measuring 6"-10." In Germany, huge sandstone
wheels, measuring up to 4'-5' feet diameter, have been utilized by cabbers for centuries.
Once the shape is formed, the lapidary employs a number of techniques to impart
a rounded or egg shaped dome. Rounding whether in roughing in or fine sanding can
be achieved by making a series of up-down swipes at the turning abrasive wheel, alternating
cutting pressure to assure a peak or apex as part of the rounding process. Rough
and refined shaping are performed on abrasive wheels (silicon carbide or diamond)
and the final preparation, prior to polish, is often accomplished against sanding
belts with ever smaller grit sizes. The final polish is applied using various
polishes and polish carriers (felt, leather, plastic, etc.)
A cabochon forms
in three stages:
a) rough grinding or shaping
b) prepolishing or fine sanding
c) polishing.
The general outline develops mostly in a hand-held mode on the
rough grinder of 180-220 grit size. Final shaping -
and removal of all scratch
evidence from the rough wheel-- takes place with the partially shaped cabochon adhesively
attached to a wood, plastic or metal dowel called a dopstick. The cab is held against
a series of finer wheels or wet
belts ranging from 400 to 600 grit. Once this
operation is completed, the cab's surface is finely polished using a water
and
oxide compound or diamond grit polish. Oxides generally are more compatible on felt,
leather, wood or canvas carriers. Diamond grit is applied on special pads and/or
pre-coated wheels or laps.
Whether it's necessary to mount a rough or partially
finished stone on a metal, plastic or wood dowel i.e., dopping up, for purposes
of better control over the stone is a controversial issue. Many cabbers insist that
dopping is vital while others say better control resides in the finger tips (even
if it does mean reshaping your fingernails constantly.) One thing is certain: when
cutting the modern Munsteiner-Fantasy cuts: you want to hand hold to assure your
ability to cut a channel or plateau as a single, continuous operation. If channels
aren't cut as a single operation, the abrasive conduct introduces planing and this
is extremely difficult to polish without a lot of stone dressing up.
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