Don’t be fooled. Gemstone faceting only appears complex. Artistic and mechanical talent aren’t the critical factors for success. Patience is the key.
HAI: More Than an Idiom
Usually, faceters will just nod smugly and make light of their apparent genius when complimented. They do this to keep you in awe. However, if you compliment honest gem cutters, they might respond with HAI, like the famous Japanese idiom. This marvelous, all-purpose expression means “yeh, yeh,… I suppose so… OK… I’m cool… I get it… I’m with you… go ahead, etc.”
In gemstone faceting, HAI is much more than a casual idiom. It’s an absolute ruling principle. It’s an acronym but also means “go ahead.” When faceters say HAI, it means it’s OK to go ahead and facet gems. Why? Because the vital triangle — H, A, and I — is locked and the faceters are in complete control of these three elements:
H — Height
A — Angle
I — Index
Faceting gemstones consists of mounting gem rough on a dowel or dop stick, which fits into the quill of a faceting machine. Next, the faceter touches the gem rough to abrasive laps in two sequential operations. First, they cut the top of the gem or crown, then the bottom or pavilion. What makes those beautiful, bright and tiny facets possible is the Height-Angle-Index triangle, which locks the gem rough in place.
The height controls the depth to which a facet is cut. This enables the faceter to establish even, uniform rows of same-sized, same-depth facets.
The angle establishes the plane upon which each facet is cut. This matters because the performance of the faceted gem depends so much on each facet having the correct angle. It needs just the right amount of “slant.”
Every faceting machine has controls for setting these three elements. Every gem design has instructions for setting these elements for each facet.
What You Need to Facet Gems
Take all the mysticism and incantation, secrecy and ritual, and downright nonsense about faceting. Roll it up into a ball and toss it on the scrap heap. Faceting consists of four simple elements:
- A person to set and hold the machine
- The faceting machine
- Laps to do the cutting and polishing
- A piece of natural or lab-made gem rough to cut
First, you glue or attach a gemstone to the dop stick, then set the faceting machine’s mast. This sets the height.
Next, you adjust the protractor or quill position. This sets the angle.
Then, you place the trigger grip in the numbered notch in an index wheel. This sets the index.
At this point, you lower the gemstone to the lap and monitor you cutting and polishing.
Everything that controls the HAI (mast, quill, and index wheel) is routinely locked in during setup, before a faceter even starts to cut. As a result, the faceter only needs patience — the ability and mindset to hold the locked-in-place stone against an abrasive wheel and watch the progress. Among faceters, “cut and look… cut and look…” is a time-honored reality.
The Round Brilliant Cut
There really isn’t much more to faceting than that. You can learn how to facet gems in a few hours. That’s all it takes to cut the most famous and easiest cut of all — the round brilliant. Nine out of ten gemstones receive round brilliant cuts or some variation. They dominate the field of gem cutting. How is this possible? The answer is simple. Modern faceting machines are actually milling machines. (It’s not by chance that the leading faceting machine manufacturers are machinists by trade).
The Five Ps of Gemstone Cutting
I have a system for evaluating the cut of any stone, diamond or colored gem. I call it the Five Ps of gemstone cutting. If you want to evaluate a cut stone professionally, even if you don’t want to cut gemstones yourself, keep these five factors in mind.
For most faceted gems, the top part should measure 1/3 of the total height. The bottom part should measure 2/3 of the total height.
All natural stones have imperfections. An astute faceter has studied the gem rough and oriented it so that the cut gem minimizes the visibility of those imperfections and maximizes its positive qualities.
If a gem doesn’t have a smooth surface, the stone will appear dull. A fine polish will also show whether or not the gem was cut properly.
If the faceter established the vital triangle of HAI, the stone’s facets will reflect and refract external and internal light properly. It will perform optically, even when tilted or tipped. Such a gem will really contrast with a poorly cut stone, which will look like a see-through piece of glass when viewed through the top, straight down the table.
How to Facet Gems: The Fundamentals
Faceting consists of (A) cutting appropriate angles on the crown and pavilion of a piece of gem rough, because (B) the faceting machine forms a right triangle that controls the stone’s angle on the abrasive disk and (C) a faceter holds the stone against the turning lap wheel and monitors the crown and pavilion cutting process. Obviously, traditional faceting has two stages: cutting the crown and the pavilion.
Faceters focus on HAI to accomplish the Five Ps. Let’s examine how they do that in more detail.
The Vital Triangle
Every faceting machine must form a right triangle so the target angle will manifest at the stone-lap intersection. To accomplish this, in a protractor machine, the faceting head is raised on its mast. In a jam peg machine, the quill’s tailpiece is placed in an elevated slot on the backboard jam. In both cases, the quills are locked at an elevation or height consistent with the stone’s diameter or width. This action coordinates the machine’s quill to the stone, so height is no longer an issue.
Once the faceter establishes the quill’s elevation, angle setting becomes a cinch. The mechanical protractor stop is set to the targeted angle, or the jam peg’s quill tailpiece is slipped into the appropriately numbered angle slot. This effectively assures that the cut facet will finish at the desired angle. Thus, setting angles involves merely a simple dial-up task or a put-it-in-the-right-slot proposition.
Placing all those tiny facets on a gem demands little more than slipping a trigger into a numbered gear notch or index. If the instructions tell you to put the trigger in the “2” notch to cut a particular facet, that’s what you do. The faceting machine will cut a nice particular facet at the right angle and at the place you want.
That’s it! Set HAI correctly on every facet and you’ll do well by the Five Ps every time you cut a stone.
There’s more to the lapidary arts than faceting. You also might want to learn about these other techniques.
- Gemstone Tumbling
- How to Cut Cabochons
- Fantasy Gem Designs
- Suiseki, Glyptography, and Other Rock Artistry Techniques
Here are some Frequently Asked Questions about Gem Cutting.